Skip to content
Vaughn Associates, Inc.

Manufacturer we represent

SensorData Technologies in the Southeast

Custom strain-gage force, torque and multi-axis sensors, including true wireless rotary torque, engineered in Michigan since 1992.

Headquarters
Shelby Township, MI
Founded
1992
Coverage
North Alabama, Georgia & South Carolina; Tennessee, Arkansas & North Mississippi; Louisiana & the Gulf Coast; and Florida

About SensorData Technologies

SensorData Technologies, Inc. is a privately held Michigan manufacturer of strain-gage force and torque transducers, many of them engineered to order. Founded in 1992 and now based in Shelby Township, the company works with test engineers and OEM development teams whose measurement problems don’t fit a catalog part: rotating shafts, tight packaging, fatigue loads over millions of cycles, or forces acting on several axes at once.

What SensorData makes

Force measurement starts with low-profile, fatigue-rated pancake load cells that swing through zero for millions of cycles on durability rigs, plus dual-range cells that mount directly on hydraulic actuators. SensorData cites force capacities from about 250 lb to 1,000,000 lb.

Torque is where the company stands out. Reaction torque sensors handle static and dynamic tests on motors, brakes and fasteners. For rotating shafts, engineers can choose economical slip ring sensors, brushless rotary transformer designs for higher speeds and long duty cycles, or true wireless sensors, including the BT400 and BT4000 series and the newer SYNTH platform, that transmit data by radio from the shaft itself. SensorData says SYNTH can reach more than 500 ft.

Multi-axis sensors measure torque with thrust, or X and Y forces, simultaneously with low crosstalk. Supporting instruments include the I200 AC strain gage conditioner, a bridge simulator and the I400 telemetry module.

Why engineers specify SensorData

  • Custom engineering is the core business. The team handles concept, strain-gage design, prototyping, manufacturing and calibration certificates.
  • Real custom projects. Examples include automotive wheel torque sensors, a Bluetooth torque/thrust sensor for bottle-capping lines, and a patented real-time conveyor diagnostic system.
  • Mounting flexibility. Flange-, shaft-, spline- and pulley-driven torque designs fit a wide range of envelopes.
  • Fatigue-rated construction for servo-hydraulic test frames and long durability programs.
  • Direct access to engineers. SensorData offers free engineering consultations before a design is committed.

Local support from Vaughn Associates

The Southeast automotive corridor, Huntsville’s aerospace and defense test community, and manufacturing plants across the region all run force and torque measurements that rarely fit an off-the-shelf sensor. Vaughn Associates helps define the load case, speed, mounting envelope and signal path, then coordinates a free application consultation and quote with SensorData’s engineers.

Vaughn covers SensorData in North Alabama, Georgia and South Carolina; Tennessee, Arkansas and North Mississippi; Louisiana and the Gulf Coast; and Florida. We stay involved from the first sketch of the load path through delivery of the finished sensor.

Request application help, explore load cells, force and torque sensors, or find your local rep.

Custom sensor engineering from concept through calibration

Reaction, slip ring, rotary transformer and true wireless torque options

Fatigue-rated designs for millions of load cycles

SYNTH wireless rotary torque platform

Free engineering consultations

Product lines

What SensorData makes — product categories we can help you specify.

01

Fatigue-rated pancake load cells

Low-profile shear-web load cells designed to swing through zero load for millions of cycles on durability and fatigue test rigs.

  • F341
  • F342
  • F344
  • F347
  • F312
  • F140

02

Actuator and general-purpose load cells

Dual-range and standard load cells that mount directly on hydraulic actuators in servo-hydraulic test frames.

  • F300-231
  • F654

03

Reaction torque sensors

Flange and shaft-coupled sensors that measure static and dynamic torque without rotating, for motor, brake and fastening tests.

  • T150
  • T153
  • T155
  • T156
  • T157
  • T160
  • T120
  • T123
  • T114

04

Rotary transformer torque sensors

Non-contact rotating torque sensors that pass power and signal through a transformer, with no brushes to wear, including sprocket, pulley and spline-driven designs.

  • T250
  • T211
  • T260
  • T261
  • T231
  • T258
  • T259

05

Slip ring torque sensors

Economical rotating torque measurement for shafts, pulleys and vehicle wheels, using slip rings to carry the bridge signal off the shaft.

  • T360–T364
  • T350-110
  • T311-106
  • T331
  • T312

06

True wireless torque sensors

Battery-powered sensors that transmit torque data by radio directly from the rotating shaft, with no stationary housing or cable.

  • BT400 series
  • BT4000 series
  • SYNTH

07

Multi-axis sensors

Sensors that measure torque with thrust, or X and Y forces, simultaneously with low crosstalk between axes.

  • M211-114
  • M211-116
  • M231-112
  • M231-116
  • M260-106

08

Instruments and signal conditioning

Electronics that excite, simulate and transmit strain-gage bridge signals for test and calibration setups.

  • I200 AC strain gage conditioner
  • I100 bridge simulator
  • I400 telemetry module

09

Custom sensors and turnkey systems

Engineered-to-order transducers and complete measurement systems for applications that no catalog sensor fits.

  • M241-106 bottle-capping torque/thrust sensor
  • M411-106-10K conveyor diagnostic system
  • T212-106 wheel sensor

10

Calibration certification

Recalibration of SensorData transducers with calibration certificates to keep test data defensible over the sensor's service life.

Applications

  • Automotive wheel torque measurement
  • Driveline and transmission dynamometers
  • Seat belt and pedal force testing
  • Assembly-line fastening torque
  • Bottle-capping torque and thrust
  • Servo-hydraulic fatigue test rigs
  • Conveyor diagnostics
  • Heavy-equipment force and torque
  • Aerospace component structural testing

FAQ

Common questions about SensorData

Does SensorData Technologies make custom torque sensors for rotating shafts?

Yes. Rotating torque is one of SensorData's core specialties. Engineers can choose slip ring sensors, non-contact rotary transformer sensors, or true wireless radio-linked sensors from the BT400, BT4000 and SYNTH families, in flange-, shaft-, spline- or pulley-driven configurations. When a standard model doesn't fit the envelope, capacity or mounting, SensorData engineers a custom version for the application.

What is the difference between slip ring, rotary transformer and wireless torque sensors?

A slip ring sensor uses brushes to carry the bridge signal off the shaft; it is simple and economical, but the brushes wear. A rotary transformer passes power and signal without contact, which suits higher speeds and long duty cycles. A true wireless sensor puts a battery and radio transmitter on the shaft, eliminating the stationary housing and cable, which helps in tight spaces and on vehicles.

What load cell capacities does SensorData offer?

SensorData force sensors range from about 250 lb to 1,000,000 lb, including low-profile fatigue-rated pancake cells, compression cells and dual-range actuator cells. Fatigue-rated models are built to cycle through zero for millions of cycles, which suits durability rigs and servo-hydraulic test frames. Confirm exact ranges, overload ratings and accuracy for a specific model with Vaughn Associates or the factory.

Can SensorData measure several forces or torques at once?

Yes. SensorData's multi-axis line includes torque/thrust sensors such as the M211 and M260 series and fatigue-rated X-Y force sensors in the M231 series. They measure several load components simultaneously with low crosstalk between axes. Typical uses include drilling, fastening, capping and component fatigue testing, where single-axis load cells would give an incomplete picture of the loads involved.

Where is SensorData Technologies located, and who represents it in the Southeast?

SensorData Technologies is based in Shelby Township, Michigan, where it has designed and built sensors since 1992. Vaughn Associates, Inc. of Huntsville, Alabama, represents SensorData in North Alabama, Georgia and South Carolina; Tennessee, Arkansas and North Mississippi; Louisiana and the Gulf Coast; and Florida. Vaughn helps with application reviews, quotes and connecting engineers with SensorData's design team for custom work.

Your SensorData sales engineers in the Southeast.

Coverage: North Alabama, Georgia & South Carolina; Tennessee, Arkansas & North Mississippi; Louisiana & the Gulf Coast; and Florida.

Request a quote

Get pricing and application help for SensorData.

Share your requirements and a Vaughn sales engineer will coordinate with the factory on the right configuration and a quote.

We respond within one business day. We never share your information.