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Vaughn Associates, Inc.

Industry

Food & Beverage Processing

Refrigeration safety, steam efficiency and hygienic measurement for food, poultry and beverage processing plants.

Instrumentation for Food & Beverage Processing

Food and beverage plants need instrumentation that keeps refrigeration systems safe, steam generation efficient and product-contact measurements hygienic. The most common needs are ammonia gas detection in machinery rooms and cold storage, O2 trim and burner management on boilers, sanitary pressure and level transmitters on process lines and tanks, gas flow control, and laboratory analysis that protects flavor and quality.

Food plants run long shifts with frequent washdowns, and an ammonia release or boiler outage can stop production and put people at risk. Instruments have to handle moisture, cleaning chemicals and temperature swings while staying easy to calibrate and maintain for plant technicians.

The food and beverage processing landscape in the Southeast

Food and beverage processing runs through every state Vaughn covers. Poultry processing is a major industry in Georgia, Alabama, Mississippi, Arkansas and North Carolina, and the region also supports meat, dairy, baking, snack and beverage bottling plants.

Florida processes citrus and other produce, Louisiana and Florida mill sugarcane, and Gulf Coast communities process seafood. Many of these facilities depend on large ammonia refrigeration systems for chilling, freezing and cold storage, along with steam boilers for cooking, sanitation and clean-in-place.

Solutions we provide

  • Ammonia and toxic gas detection: Delphian GazTell electrochemical ammonia and CO detectors, controllers and multipoint systems with simple calibration. See gas detection systems.
  • Boiler combustion control: LAMTEC BurnerTronic and CMS burner management, flame scanners and in-situ lambda probes for O2 trim on steam and hot water boilers.
  • Sanitary and level measurement: Spectre Corp all-welded sanitary transducers, submersible level transducers for tanks and wastewater, and general industrial pressure transducers.
  • Gas flow control: Parker Precision Fluidics, including Porter industrial mass flow controllers rated for harsh industrial environments. See precision fluidics and mass flow control. Vaughn represents Parker in Georgia, Florida and the Florida Panhandle.
  • Quality analysis: Ohio Lumex GC-IMS analyzers for flavor, aroma and off-odor detection at ppb levels. See process analyzers.

How Vaughn Associates supports food and beverage processing teams

Vaughn Associates is an independent manufacturer’s representative and MANA member. Our sales engineers visit processing plants across the Southeast and understand how safety, utilities and quality instrumentation fit into a production schedule.

  • Application review: we help map detector locations and ranges, boiler control scope, sanitary connection requirements and gas flow needs.
  • Quote coordination: we work with factory engineers on configurations and documentation. Customers typically purchase directly from the manufacturer.
  • Demos and evaluations: we arrange demonstrations or evaluations where the manufacturer supports them.
  • Follow-through: we connect maintenance teams with factory calibration, parts and technical support.

Share your application on the For Engineers page or find your area sales manager on the territories page.

Challenges we help solve

What food & beverage processing teams need from their instrumentation.

01

Ammonia refrigeration safety

Processing plants and cold storage rely on anhydrous ammonia systems. Machinery rooms need dependable ammonia detection tied to alarms and ventilation under IIAR 2 and ASHRAE 15, and larger systems fall under OSHA Process Safety Management.

02

Steam and hot water costs

Cooking, sanitation and clean-in-place systems draw heavily on boilers, so excess air and poor burner control show up directly in fuel bills and emissions.

03

Hygienic pressure and level measurement

Sensors exposed to product or washdown must avoid crevices and internal O-rings that trap residue, while surviving aggressive cleaning routines.

04

Gas flow in processing and packaging

Process gas feeds, carbonation and packaging lines need repeatable flow measurement and control in wet, washdown environments.

05

Flavor, odor and quality consistency

Off-odors and flavor variation are hard to catch reliably with sensory panels alone, so QC labs look for sensitive, fast analysis of volatile compounds.

FAQ

Food & Beverage Processing: common questions

Where is ammonia detection required in a food processing plant?

Ammonia refrigeration machinery rooms require detection under IIAR 2 and ASHRAE 15, and many plants also monitor evaporator areas, penthouses and process spaces where a leak could expose workers. Alarm set points, detector locations and emergency responses should come from your hazard analysis. Delphian's GazTell electrochemical ammonia heads provide a 4–20 mA output with optional relays and Modbus communications.

What makes a pressure transducer suitable for sanitary service?

Look for all-welded stainless steel construction, a crevice-free process connection and no internal O-rings that can trap residue, along with ratings that match your cleaning temperatures and chemicals. Spectre Corp's S150 sanitary transducer is an all-welded design covering ranges from 0–10 inches of water column to 0–1,000 psi. Verify fittings and any certifications your process requires.

How does O2 trim reduce boiler fuel use in a food plant?

An in-situ zirconia probe measures oxygen in the flue gas, and the combustion controller adjusts air to hold a load-specific setpoint instead of a fixed, conservative ratio. That reduces the heat carried out of the stack. LAMTEC pairs its lambda transmitters with BT300 and CMS burner management platforms. Savings depend on burner condition, load swings and current settings.

Where can food and beverage plant engineers in the Southeast get instrumentation help?

Vaughn Associates, Inc. supports processors across the Southeast from its Huntsville, Alabama headquarters and Baton Rouge, Louisiana office. Sales engineers review ammonia detection, boiler combustion, sanitary sensing and gas flow applications, coordinate quotes with each manufacturer and arrange demonstrations where the factory supports them. Coverage for some lines varies by state, so see /territories/ to find your rep.

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Food & Beverage Processing

Talk to a sales engineer who knows food & beverage processing.

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